Search results for "Incremental forming"
showing 10 items of 18 documents
Single point incremental forming: An assessment of the progress and technology trends from 2005 to 2015
2017
The last decade has seen considerable interest in flexible forming processes. Among the upcoming flexible forming techniques, one that has captured a lot of interest is single point incremental forming (SPIF), where a flat sheet is incrementally deformed into a desired shape by the action of a tool that follows a defined toolpath conforming to the final part geometry. Research on SPIF in the last ten years has focused on defining the limits of this process, understanding the deformation mechanics and material behaviour and extending the process limits using various strategies. This paper captures the developments that have taken place over the last decade in academia and industry to highlig…
Measuring of Geometrical Precision of Some parts Obtained by Asymmetric Incremental Forming Process After Trimming
2007
Asymmetric Incremental Forming exalts the advantages of Incremental Forming process since no dies are strictly necessary. In this way complex geometries may be manufactured with a very simple clamping equipment. On the other hand, this characteristic determines some intrinsic drawbacks which penalise its industrial suitability; first of all, the dimensional control of the manufactured part is a still open point for researchers all over the world. Several approaches have been already proposed in the last years to solve the problem, resulting only in partial solutions. At the same time, up to now, the numerical simulation did not supply significant aid to the designers, due to the problem com…
A force measuring based strategy for failure prevention in incremental forming
2006
Abstract Incremental forming processes show a number of advantages compared to the traditional processes but, at the same time, some drawbacks are clearly known. Current problems, include the slowness of the process, low accuracy and a lack of knowledge in the field of material formability. This paper is focused on the latter issue: an industrially oriented methodology for detecting the approach of failure in incremental forming is proposed. The approach is based on the analysis of the trend of the forming force in order to assess whether the process can be run safely. If not, a proper strategy, to avoid material failure, is proposed and experimentally validated.
Deep drawing versus incremental forming processes: A comparative cradle to gate analysis
2012
The evaluation and reduction of the environmental impact of manufacturing processes have become a crucial issue in the last few years, addressing the interest of industrial and academic research towards greener solutions and technologies. Reducing input materials and energy requirements has become an imperative action in the industrial practice. As a matter of fact, strong is the concern on lightweight solutions and technologies for sheet stamping operations especially in the automotive sector. However, the knowledge on how impactful such processes are is still poor. In this paper, a comparison between a traditional deep drawing and an single point incremental forming process is investigate…
Multi-directional vs. mono-directional multi-step strategies for single point incremental forming of non-axisymmetric components
2020
Abstract Multi Stage approach is used in Single Point Incremental Forming (SPIF) to overcome one of the main forming limitations, namely the maximum wall angle, characterizing the single stage process. In this paper, different multi-path strategies for the production of parts with flat edges are considered in order to evaluate the best solution in terms of feasibility and geometrical accuracy of the final part: A) mono-directional incremental draw angle; B) mono-directional incremental draw angle with increasing part side; C) Multi-directional approach with non-horizontal path planes. Strain evaluation by means of CGA (Circular Grid Analysis) and defect analysis have been carried out in ord…
Influence of mechanical properties of the sheet material on formability in single point incremental forming
2004
Abstract New trends in sheet metal forming are rapidly developing and several new forming processes have been proposed to accomplish the goals of flexibility and cost reduction. Among them single point incremental forming operations, in which the final shape of the component is obtained by the relative movement of a simple and small punch with respect to the blank, appear quite promising. In the paper, material formability issues in incremental forming were studied. Some relevant correlations among material formability and other mechanical properties of the material were analysed. The FLD 0 value, i.e. the major strain at fracture in plane strain conditions, was determined for different mat…
A numerical approach for the modelling of forming limits in hot incremental forming of AZ31 magnesium alloy
2021
AbstractMagnesium alloys, because of their good specific material strength, can be considered attractive by different industry fields, as the aerospace and the automotive one. However, their use is limited by the poor formability at room temperature. In this research, a numerical approach is proposed in order to determine an analytical expression of material formability in hot incremental forming processes. The numerical model was developed using the commercial software ABAQUS/Explicit. The Johnson-Cook material model was used, and the model was validated through experimental measurements carried out using the ARAMIS system. Different geometries were considered with temperature varying in a…
Improving formability in SPIF processes through high speed rotating tool: experimental and numerical analysis
2013
Single-point incremental forming (SPIF) is a quite new sheet-forming process which offers the possibility to deform complex parts without dedicated dies using a single-point tool and a standard three-axis CNC machine. Although the process mechanics enables higher strains with respect to traditional sheet-forming processes, research has been focused on further increasing the maximum forming angle. In the paper, a new approach is used to enhance the material formability through a localized sheet heating as a consequence of the friction work caused by high speed rotating tool. Numerical simulation was utilized to relate the effect of temperature with the main field variables distribution in th…